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15 Trends That Are Coming Up About Audi G28
How to Replace an Audi G28 Engine Speed Sensor

Charles the Humble Technician teaches how to replace the G28 Engine Speed Sensor. The sensor is situated at the top of the transmission above the flywheel ring gear. It sends a message to the ECU via an uncolored wire T55/49, then to the tachometer in the instrument cluster.

1. Engine Speed Sensor

The grey wire is situated on the edge of transmission, just above the flywheel ring. The sensor transmits an electrical signal through the grey wire to pin T55/49. The ECU uses this information to control fuel and boost. It also sends an indication to the G5 Tachometer located in the instrument cluster.

The sensor is used to correlate the G40 Camshaft position Sensor. The ecu has to know when the crankshaft reached TDC and also where the camshaft lies so that it can activate the spark and injectors.

If this sensor fails the ECU will display the P00160 error, which means the Crank Shaft and Intake Camshaft are not in sync, possibly indicating the chain stretching or a jump link on the upper chain of timing. The code won't appear without the additional information provided by other sensors (G4 or G40).

replacement key for audi a4 's a bit tricky to test as there are several pins on the connector and each one has different functions. The best method for doing this is by measuring the resistance between the ECU and the sensor. If the sensor is operational, it should be reading about 1000 ohms. Check for signs of coolant or oil in the connector bay if there are issues with this component.

2. Injectors

Yesterday, while accelerating from the highway paytoll at maximum speed I noticed a massive decrease in power. It was as if the engine had run out of gas. Or, my injectors were not firing. Today, i pulled out the spark plugs, 3 were drenched with gazoline the 4th one was dry. I put a piece of tissue over each injector hole and when i start the engine without sparks, the ones with gazoline jump out. The fourth one remains closed. I checked the ground connection of ECU pins 14,30, and 48/55. I found zero ohm. I'm assuming that the issue is somewhere else.

I also tried to reset the PID with no success. The car will start when the G28 is unplugged, and it is running fine with the G28 plugged in. However the intermittent misfire issue persists at higher RPM. The coolant sensor (G62), even when unplugged, still shows temperatures of -49c. Also, i noticed that the gauge for oil pressure in the cockpit shows 2 bar while the actual pressure is 0.0 if i crank up the engine.

I'm not sure what to do, i believe that i've ruled out everything else. But i am afraid i might have missed something. Let me know If you have any suggestions! TIA!


3. Fuel Pump

The fuel pump in the g28 gets a signal from the RPM sensor. The GM-style transmitter is identical to the G4 sender and works on the 80,100,200, UrS, and RS2 vehicles. You can easily locate an extra in a wrecking shop or a parts store. It is simple to test them - simply switch your DMM into resistance mode and determine the distance between pins 1 and 2 (with the bump on the connector's edge facing up). They must be infinite Ohms.

4. ECU

Our 20vt turbo (3B, AAN, ABY and ADU) engines are equipped with an ECU that must know the position and speed of the crankshaft in order to make decisions about fuel injector timing etc. To do this, it uses a Crank Position Sensor (G4) and an Engine Speed Sensor (G28). If you encounter a problem with either one of these, the diagnostic scanner will show the codes that could trigger an engine shut down.

A malfunctioning G28 sensor could result in an inaccurate speed counter for the gearbox and a gearbox which shifts faster than normal, or a misfire while in gear. If you have any of these issues, it is likely your sensor is deteriorating and needs replacing. They're inexpensive and easy to locate particularly when they're a Bosch unit like ours. Alternately, GM's version this component is a good option.

5. Tachometer

A failing engine speed sensor could be a cause for many issues with your car. It's an essential component of the Audi's transmission as it sends information to the ECU about how fast or slow the car's crankshaft is spinning. If this sensor fails, it could affect the performance of the transmission, as well as the other car's components.

The G5 engine sensor is located at the edge of the transmission, over the flywheel ring. It transmits an electrical signal through gray wire to ECU pin T55/49. The ECU utilizes this signal to regulate the amount of fuel and boost, and also timig. It also relays it to the G5 Tachometer in instrument cluster. You can test the sensor for any failure by checking the continuity between it and the tachometer. You can also check continuity between ECU pin T55/49 and the instrument cluster connection on pin T6a/1 (trace [79]) and between pin T6a/1 and the instrument cluster pin T26a/12. There should be the resistance to be around 1000 ohms between these two points. This is a typical component across the Audi 80, 100 200, UrS and RS2 range from 1985 MC until the 1997 UrS AAN and 1995 RS2 ADU, so the best ones could be available in wrecking yards.

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