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Window Sash Repairs

Sashes for windows must be inspected regularly for signs of mold, mildew and damage. You can save the cost of repairs in the future by catching the issues early, before they get out of hand.

The sash is an internal frame that is able to move up and down vertically in windows that open. This article will show you how to do simple sash repairs.

Weather Stripping

Wood window sashes add an elegant look to your home. If properly maintained, can last for a long time. They may, however, become damaged or degraded with time due to exposure and normal wear and tear. Sash repair experts can restore windows back to their original condition and maintain their beauty longer than replacement windows.

The first step for sash window repairs is addressing weather stripping. It's found on both the sash as well as the frame. If it's damaged or worn out, it could cause drafts and other issues. Start by identifying the window's brand and the glass manufacturer's date (etched on the glass's corner, or the aluminum spacers between panes). Remove the sash and mark its size and width so that you can purchase replacement weather stripping that matches.

Next, remove the sash and place it on a work surface so that you can reach all four sides. If the sash is double-hung, you'll need to take off the weights and their accompanying ropes which should have slipped into the intended pocket in the jamb liner. After removing the sash with the utility knife, take off the weather stripping from the old sash by hand or with a putty blade.

Once the sash has been cleaned, you can replace the parting stops. These are long pieces that split the sashes. Pam likes to replace these with standard 1/2-inch by 3/4-inch window trim from the lumberyard, but you can also use a piece of scrap wood.

After removing the parting stop and trimming it to length and then apply a thin layer of glazing compound on the bottom of the sash. Smooth it out using your putty knife and let it dry for a minimum of a day. When the putty is fully cure and dried, you can apply a topcoat of acrylic latex. This coating will protect the putty and give your sash a new look.


Sash Hardware

The hardware that supports the window sashes may wear out over time and use. This could lead to a door or a window that is difficult to open or close. It's good to know that replacing or fixing this hardware is usually straightforward and cost-effective. If a sash becomes difficult to operate, try spraying some grease into the jamb channel and then open it to see if it resolves the issue. If the problem persists, it is most likely to be due to the sash's balance. It is necessary to take off the window sash to reach this hardware.

Window sashes need to open and close without much effort. However, this may be a challenge if the weights have been worn out or the sash connecting rail isn't properly covered with. This issue can be caused by a variety of factors, including lack of maintenance or by a mismatched weight rating for the particular window sash.

If the hinge arms of a window are beginning to sag, this can cause the sash to slide and eventually strike the frame in the corner that's opposite the hinge arm (Photo 1). To correct the issue make sure the sash is centered in the frame's opening and remove it. If the sash is secured to the hinge arm, you'll need to remove the hinge arm and replace it (Photo 2). Then, put in the new sash (Photo 3).

Because of sagging hinges and a general deficiency in energy efficiency, older windows especially in older homes, may be difficult to open and close. In many cases it is a matter of making a few minor adjustments that can help these windows function smoothly again and save homeowners money on their energy bills.

To make these repairs to sash, it's important to have all of the tools needed before you begin. Begin by marking the position of the hinge channel on the frame using a pencil (Photo 1). This will help you to place the channel in the correct position after you've finished. Remove the sash and take out all the hardware, including the beads for parting cords, chains, and cords that help to hold the sash. Heat gun with nozzle shield and medium setting will soften any hardened glue. Remove the old sash, and place it in a bag with a label.

Sash Weights

Sash weights are able to be replaced to enhance the efficiency of your window sash and decrease energy costs. Sash weights are heavy, lead or iron cylinders enclosed in a hidden cavity and connected to the movable the sash with a rope. They provide counterbalance that allows the window to be opened and closed without the use of electrical or mechanical devices. When they fail, sashweights are often left unnoticed or disabled by homeowners.

A weight from a sash that fell out of the cavity is difficult to get back It is therefore important to locate a new one that fits correctly. You will also need an additional piece of string, a length of sash cord and some sash pulleys to tie the new sash weights onto the sash cord.

Mortise and Tenon joints are used to join old wood windows. The wood pegs holding the components together can be removed by pin punches and hammers. Most of these pegs have large diameters on one side and a smaller diameter on the other side, so it is crucial to take out the smaller-diameter ones first. Sashes made later in the century utilized glue instead of pegs and can be separated by cutting the glue line using an instrument, and then tapping the mortised area loose using mallets.

After the sash is removed, you can remove the sash stop and access the weight pocket. This is usually done through an opening at the bottom of each jamb. This hole is covered with a wooden panel that can be removed to reveal the inside workings.

When the sash has been shut off and the access panel is removed, you can remove the weight that was previously installed and replace it. Make sure you weigh the sash prior to you begin, as the weights that were previously used may be different in size from what you require. Once the new weight has been installed, you can thread a string through the sash pulling mechanism. Then, attach the string to the boxed frame. Leave a few inches of space at the end of the string to allow for future adjustments.

Sash Cords

In most old double-hung window, a chain or cord is affixed to the weights. This helps keep the sashes of the jamb level. As time passes, these cords may break, making it difficult to raise the window. A new sash cable can restore the ability to raise and lower the sash and keep it in place when opened.

The first step in replacing cords for sash is to locate and remove the access panels in the jambs. These are usually attached by nails or screws and require removal. It is possible to take them out using an axe or hammer, however, it is best to lay out dust sheets before starting any work.

After removing the access panel, you can begin to work on the sash. Utilize a flat bar, or chisel to pull the tiny parting beads from their grooves. It is important to take your time because they are usually placed in a wedge or nail. If the sash is still in place, pry out the mortise and the tenon joints by using the help of a hammer and pin or screwdriver, then unhook the wood pegs that are on each component. You should now be able to move the sash around freely, although it will probably need some lubrication if it feels stiff.

Measure the length of the sash chain or sash cord required to reach the sash slot at the bottom of the pulley on the top of the jamb. Cut the cord or chain and secure it as in the previous step. You can use nail, hammer or screws. However nails are less likely than screws to cause damage.

If you haven't purchased an upgrade kit to replace the counterbalance system that was in place before, it is recommended to keep the original weights for balancing in place. They're not costly and are easy to install if you purchase them from salvage shops for architectural use. Depending on the size of your window, two or three sash weights may be needed to keep it open.