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10 Top Mobile Apps For Audi G28
How to Replace an Audi G28 Engine Speed Sensor
In this video, Charles the humble mechanic demonstrates how to replace the G28 engine speed sensor. This sensor is located near the edges of the transmission, above the flywheel ring gear. It sends a message to the ECU through a grey wire T55/49, then to the tachometer located on the instrument cluster.
1. Engine Speed Sensor
Located on the edge of the transmission just above the flywheel ring gear, the G28 Engine Speed Sensor sends an electrical signal to ECU pin T55/49 through an uncolored wire. The ECU utilizes this information to regulate the amount of fuel and boost. It also sends an indicator to the G5 Tachometer in instrument cluster.
The sensor is used to link the G40 Camshaft position Sensor. The ecu has to know when the crankshaft reached TDC and also the location of the camshaft so that it can activate the spark and injectors.
If this sensor fails, the ECU will display an error code P00160. This indicates that the Crank Shaft is not in line with the Intake Camshaft. It could also indicate an issue with the chain or a jump in the chain link of the upper chain of timing. The code will not appear without the additional information provided by other sensors (G4 or G40).
It can be a bit difficult to test since there are various connector pins, and they all have different functions. The most effective method to test it is by measuring the resistance between the ECU and the sensor. When the sensor is operational, it should read around 1000 ohms. Examine for evidence of coolant or oil in the connector bay if you have problems with this part.
2. Injectors
Yesterday accelerating full speed from highway paytoll i had an abrupt drop in power like the engine is running out of gas or injectors aren't firing any more. In the morning, i removed the spark plugs, 3 were drenched with gazoline the 4th one was dry. When I crank the engine with no sparks i put tissue on the top of each of the injector holes and the 3 that were drenched in gazoline pop out, but the 4th stays shut. I tested the ground connection on ECU pins 14/55, 30/55 and 48/55. I get zero ohm. I'm assuming that the issue is elsewhere.
I also tried to reset the PID without success. The car can start if the G28 is not plugged in and it runs perfectly when it is connected, but still has the intermittent misfire issue at higher RPM. The coolant sensor (G62), even when unplugged, still shows temperatures of -49c. I also noticed that the oil pressure gauge in the cockpit is showing 2 bar when the actual pressure is 0.0 when I crank up the engine.
I'm not sure what to do, as i think i've pretty much completely ruled out all other possibilities. But i am afraid I might have missed something. If anyone has any suggestions, please share them! TIA!
3. Fuel Pump
The fuel pump on the g28 is activated by a signal sent from the RPM sensor. The GM-style transmitter is the same as the G4 and both are used in the 80 100 200, UrS and RS2 cars so you can easily find one at a wrecking yard or at a parts store. It is easy to test them: simply switch your DMM into resistance mode and measure the distance between pins 1 and 2 (with the bump at the connector's end facing upwards). They must be infinite Ohms.
4. ECU
The ECU in our 20vt turbo (3B AAN ABY) engines requires to know the position and speed of the crankshaft to make decisions regarding fuel injector timing, etc. It makes use of a Crank Position Sensor G4 and an Engine Speed Sensor G28 to achieve this. If either of these goes bad you will get codes on the diagnostic scanner that could cause engine shut down.
Some of the signs of a failed G28 sensor include an inaccurate gearbox rev counter and gears that shift faster than normal and/or misfiring when in gear. It is likely that your sensor is failing and needs to be replaced if you notice any of these symptoms. The good news is they are quite affordable and readily available, especially in the case of an Bosch sensor, like ours. Alternatively, GM's version of this part would be an excellent choice.
5. Tachometer
A failing engine sensor could cause a myriad of issues in your car. It is a crucial part of the Audi's transmission because it communicates to the ECU about how the car's crankshaft is spinning. When this sensor fails, it can affect the performance of the transmission and the rest of the car's components.
The G5 engine sensor is located near the edge of transmission, above the flywheel ring. It sends signals via a gray wire to the ECU pin T55/49. The ECU then uses and processes this signal to regulate fuel, timig, and boost as well as sends it on to the G5 tachometer inside the instrument cluster. You can check the sensor for failure by checking continuity between it and the tachometer, between the ECU pin T55/49 and the instrument cluster connection on pin T6a/1 (trace [79trace [79]) and between T6a/1 and the instrument cluster pin T26a/12. replacement audi key should see the resistance to be around 1000 ohms between these points. This is a common feature across the Audi 80-100-200-RS2 range, from the 1985 MC up to the 1997 UrS An and 1995 RS2 DU, so you might find them in wrecking yards.